stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Acceleration Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm equipment technology, Ever-Power Gear continues to improve product functionality by developing innovative designs to meet up more stringent demands and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but investing in a more corrosion resistant gearbox saves cash and makes the most sense in the long run. Unmatched product functionality in highly caustic washdown applications combined with first class customer service makes Ever-Power Gear your first choice for swiftness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or position fluid
Elimination of all exposed hardware promotes simple surfaces to optimize clean down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer areas are polished and curved to avoid organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as finished goods with hollow output bore sizes ranging from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. Stainless Steel bushing kits are sold separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion safety. They are rust evidence and in a position to withstand the harshest conditions. The stainless housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure you get the best quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest collection of item bases and flanges and the largest collection of stock reducer styles.
Mounting measurements are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is made for DURABLE Washdown applications and is resistant to numerous forms of wear. This is what you would like to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this a growing number of. The stainless worm gearbox drive program Ever-Power enables you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is constructed of hygienic components and so are also dead places, and horizontal surfaces whenever you can, avoided. Of course, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for lifetime lubrication and is comprised of a stainless steel housing that is made for security in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of high quality. The series originated specifically for the meals industry and other industries where there are continually stringent requirements for the level of resistance of the materials and the easy-to-clean style.
The gearboxes are constructed with a smooth stainless gear casing, they are life lubricated and may of course be supplied with oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and installation holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on request including such as stainless spindle gears.
In situations where you want a complete hygienic gear electric motor, we can provide the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with drinking water under great pressure from all directions. To achieve an overall protection of IP66 by assembly of gearboxes and motor, you must use a gasket of nitrile rubber for the joint. This means that the gear motors are well suited for free mounting with out a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard given a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and may be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Specialist. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are made for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, perfect for meals processing and pharmaceutical applications. The merchandise is designed and ranked to IP69k providing maximum protection against contaminant ingress in addition to leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless 700 Series velocity reducers are now available with standard 2-day delivery. Process improvements have yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are made for maximum corrosion resistance and superior efficiency in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Authorized and have many maintenance-friendly features including electropolished exterior finish, sealed engine flange, and covered hardware. To prevent miniscule niches that may sponsor microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface area. A large internal oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide selection of operating temperature ranges and extended service existence.

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